Fe-Ma-Tech

Automatic edge banding machine with pre-milling unit FE Universal

 

Details / Accessories / Outfit / Design of the machine

  • A unique, extremely solid machine construction of steel, cast iron and hydro concrete provides high quality and toughness of the machine.
  • Thanks to its 580 kg of weight, all impacts are eliminated, which guarantees constant accuracy of the machine adjustment and high quality of edge banded pieces.

Pull-out extension table

  • It is placed on top quality hardened bars with 40 mm in diameter guaranteeing a long service life.

Revolving adjustment of milling aggregates for different band thicknesses

  • A unique and simple method of FE-MA-TECH revolving adjustment reduces the time necessary for readjustment of machine for different band thicknesses to less than 1 minute.
  • Fine tuning enables maximum accuracy of edge banding.

Unwinding storage system of vertical feeding

  • This solution saves space around the machine; the machine can be pushed almost to the wall.
  • Up to 3 coils of edge band can be placed into the storage bin at once.

Pre-milling unit with a diamond tool

  • An unrivalled system of pre-milling enables using only one milling tool, which reduces operating and maintenance costs.
  • The rear pneumatic contact pressure prevents chipping off and damaging the end of the edge banded piece.

Easy-to- use and well-arranged control panel

  • Provides maximum comfort while operating the machine
  • It is possible to switch off individual aggregates (ON/OFF of precision and rough trimming and pre-milling unit).
  • Digital thermometer for reliable monitoring of the correct glue temperature.

Wide feeding belt

  • Provides high quality and precise guiding of the edge bended piece.

Application unit – POSSIBILITY OF REMOVABLE TRAYS FOR HOT MELT ADHESIVE

NEW – removable tray for adhesive with preheating

  • The patented application unit enables the machine to operate without the necessity of lubrication.
  • Easy regulation of the amount of adhesive to be applied on the piece.
  • Pre-springing of the application unit enables effective application of the correct amount of adhesive to the piece.
  • FE Universal machines have a removable tray in the standard version, with an option to purchase supplementary ones.
  • The new system of removable Teflon-coated trays for adhesive for Automatic FE Universal machines enables easy replacement of adhesives in all colours and types according to the customer’s requirements in a quick, safe and efficient manner.
  • The system is ideal for custom edgebanding with different decors in a high quality and always with a correct colour of the hot melt adhesive. Replacing trays with adhesives is a matter of several seconds also due to the Teflon finish.
  • The heating station permitting preheating of a spare tray to a selected temperature is part of delivery of the spare tray for adhesive. With this system, the adhesive can be ready to use immediately after insertion into the machine.

Contact pressure unit

  • 3-roller pressure zone with copying
  • It includes 2 fixed pressure rollers, 1 copying roller and elevated guiding of the band for its even gluing to the piece.

Rough trimming

  • For trimming band up to 3 mm thickness.
  • Swinging-type placing of the aggregate guarantees smooth cutting of the band while the machine is running, without any delay of the edge banded piece during cutting.

Precision trimming with spraying of the trimming blade

  • Automated trimming aggregate with possibility of fine tuning of the cut is characterized by high toughness and precision.
  • The trimming aggregate is equipped with automatic spraying of the trimming blade. Correct dosing is controlled by PLC unit. This solution prevents the trimming blade and the whole unit to become clogged with adhesive and enables the machine to work without unpleasant delays due to cleaning.

Height adjustment according to the panel thickness

  • Numerical indicator of the position (height) of the pressure guiding arm provides precise adjustment according to the given thickness of the edge banded piece.

High-frequency milling aggregates

  • We use high-quality milling tools with replaceable cutting tips
  • Easy replacement of milling tips
  • Within several seconds you can adjust precise milling of facet of 45° with thin bands or easily and precisely adjust R2 radius with run-out and thus cut 3 mm edges.

Driving units of the machine

  • FE Universal machines are fitted with components of the most renowned world manufacturers (Lenze, Teknomotor, Siemens, Pneumax and the like).


Machine suction system

  • The suction system is highly effective because of elaborated sheathing of individual tools and provides very efficient removal of excess milled material.
  • The machine stays clean all the time, which significantly increases the labour effectiveness and resulting quality of the edge banded pieces.
  • Sheared off residues of edges are taken into a collecting container at the rear part of the machine and do not pile up in the machine’s interior.
  • Their complicated removal and mess around the machine thus become a thing of the past.

Surface scrappers for the finishing touch

  • The functions of upper and bottom surface scrappers are the last, but not least important part of the edge banding process.
  • Scrappers with fine tuning guarantee perfect result.
  • Scrappers are replaceable with possibility of their regrinding and repeated use.

Additional accessories


RIEPE spraying system before pre-milling station for perfectly clean workpiece (highly recommended)

  • State-of-the-art RIEPE system of spray nozzles is used by all major global manufacturers of edgebanding machines. It is located before the pre-milling station.
  • An electronically controlled spraying unit applies a very thin layer of release agent through RIEPE nozzles directly to the top and bottom face of a workpiece. Release agent prevents the surplus adhesive to adhere to its surface and ensures a perfectly clean surface. The need for any final cleaning of the workpiece is significantly minimized, which prevents increase in the production costs.
  • Due to the very economical system of application, RIEPE guarantees a minimum release agent consumption which will not have any adverse effects on the operating costs (1 litre of release agent per up to 5000 metres of a workpiece per one RIEPE nozzle).
  • RIEPE system saves you time and money.

Removable tray with preheating station

  • Purchasing the tray with preheating station is required if the customer does not already have the preheating station


Removable tray without preheating station

  • Serves as an additional (more) spare tray
  • Purchasing the tray is possible if the customer already has the preheating station
  • For inserting the replacement tray with adhesive into the machine it is necessary to preheat the adhesive inside the inserted tray

Radius – profile scraper plane with blowing

  • Radius – profile scraper plane is new to Miniprof machines
  • It removes any marks of the milling cutter knives and maximally refines the edge surface
  • Possibility to install as addtional accessories

Automatical cleaning and lubricating of surface scraping unit

  • works automatically and sprays the cleaner direct on scraping knives
  • quarantee perfectly clean workpieces without the necessity for additional cleaning
  • steering through pneumatic system
  • only for types FE Universal

Digital counter of consumed tape quantity

  • records the total lenght of consumed tapes
  • records the lenght of consumed tape + option reset
  • for all types FE Universal


The automatic extraction start-up unit

provides an immediate and automatic start of the extraction unit connected to the edgebander


Sheet metal Y piece for extraction 200 mm/1 x 120 mm and 1 x 80 mm

  • is used for leading the two above extraction branches into one branch with a diameter of 200 mm (hose connection)

Technical Specifications

Working dimensions of the piece  
Thickness of the edge banded piece mm 10 – 60
Width of the edge banded piece – min mm 75
Length of the edge banded piece – min mm 75
Edge dimensions  
Edge thickness mm 0,4 – 3
Band dimensions – veneer mm 0,4 – 2/40 mm
Band dimensions – ABS, PVC mm 0,4 – 2/65 mm
Band dimensions – ABS, PVC mm 3/45 mm
Pre-milling unit  
Removal of materialmm0-2
Diamond tool diametermm60
Max height of processingmm60
Speedot./min14400
Motor input ( 1pc )kW0,75
Control panel  
Option of switching off individual aggregates yes
Adhesive temperature indicator yes
Gradual manual regulation of the adhesive temperaturea yes
Dimensions  
Lenght mm 2300
Depth mm 750
Height mm 1300
Height, including the storage bin mm 1800
Weight kg 580
Electrical system  
Voltage V 3×400
Total input kW 3
Other specifications  
Feeding speed m/min. 7,5
Pull-out extension table for pieces of different lengths yes
Minimum air pressurebar 6
Suction branch ø mm 1 x 120, 1 x 80
Function of FE Universal  
Pre-milling unit with a diamond tool yes
Application unit (height 10 – 60 mm) yes
Rough trimming unit yes
3-roller pressure zone with copying yes
Precision trimming yes
Spraying of trimming unit yes
Milling unit with revolver setting yes
Surface scrapper unit yes
CSC system (reinforced concrete structure) yes
Unwinding storage bin of vertical edge yes
Equipment for extra charge  
Workpiece spraying before pre-milling – RIEPE nozzles For extra charge
Removable tray with preheating station For extra charge
Removable tray without preheating station For extra charge
Spraying of surface scraper planes For extra charge
Radius – profile scraper plane For extra charge
Automatic extraction start-up For extra charge
Digital counter of edge lenght For extra charge
Lighting of workspace (aggregates) For extra charge

* incl. corner rounding and trimming
** 2,650 mm with the band stack

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Fe-Ma-Tech